Real-Time Equipment Performance with sixdime OEE
sixdime OEE is a powerful, industry-ready platform that delivers real-time insights into machine availability, performance, and quality. Designed for demanding manufacturing environments, it helps teams reduce downtime, uncover hidden losses, and improve overall throughput. With seamless integration across PLCs, SCADA, MES/ERP, and IIoT systems, sixdime OEE ensures accurate data capture and clear, actionable analytics for smarter, data-driven decision-making.
Why Choose sixdime OEE
sixdime OEE is engineered with deep manufacturing domain expertise, delivering accurate and real-time insights that go far beyond standard OEE tools. Its reliable data capture, seamless integration with PLCs, SCADA, MES, and IIoT platforms, and scalable architecture make it ideal for single-line to multi-plant environments.
Backed by MELSS’ proven implementation excellence, sixdime OEE empowers factories to reduce losses, improve productivity, and drive continuous improvement with actionable intelligence.
How Pik2Lite Works
sixdime OEE captures real-time machine data through PLCs, sensors, and IIoT gateways, automatically classifying events into availability, performance, and quality metrics. This data is processed and displayed on intuitive dashboards, giving teams instant visibility into OEE, downtime, speed losses, and quality trends. With continuous monitoring and actionable insights, sixdime OEE helps manufacturers quickly identify issues, reduce losses, and optimize overall production efficiency.
Data Capture
sixdime OEE collects real-time machine signals from PLCs, sensors, and IIoT devices, ensuring accurate tracking of cycles, runtime, stoppages, and output.
Smart Processing
The system automatically classifies events into availability, performance, and quality metrics, transforming raw machine data into meaningful, actionable insights.
Real-Time Visibility
Live dashboards display OEE, downtime causes, speed losses, and quality trends, enabling teams to make quick decisions and optimize production efficiency.
Key Features
Availability Monitoring
Tracks planned vs. actual runtime, captures breakdowns and idle states, and maps machine events automatically through PLC/IIoT inputs.
Performance Monitoring
Analyzes cycle time against ideal speed, detects speed losses, and identifies bottlenecks across machines and production lines.
Quality Monitoring
Monitors good units, rejects, and scrap in real time, with reason codes and alerts for any quality deviation during production.
Loss Analysis
Provides downtime categorization, supports SMED and RCA, and offers shift-wise insights to uncover hidden losses and drive improvement.
Dashboards & Reporting
Delivers live OEE dashboards, drill-down analytics, KPI boards, and shift-level performance reports for supervisors and managers.
Integration & Data Acquisition
Connects seamlessly with PLCs, SCADA, MES, and ERP using OPC-UA, Modbus, MQTT, and APIs, powered by IIoT-enabled EdgeBox data capture.
Technical Specifications
Deployment
On-Premise / Cloud / Hybrid
Connectivity
OPC-UA| Modbus TCP| MQTT| REST
Compatible Systems
MES| ERP| SCADA| IIoT platforms
Device Integration
PLCs| sensors| counters| EdgeBox gateways
Security
Role-based access control| encrypted data communication
Scalability
From single-machine setups to multi-line| multi-plant enterprises
Applications
sixdime OEE is built to support a wide spectrum of manufacturing environments, providing accurate, real-time insights that enhance productivity across both high-volume and high-precision operations. Its flexible architecture and strong integration capabilities make it suitable for industries with diverse production complexities and performance requirements.
See OEE In Action
Watch how our intelligent light-guided systems transform warehouse operations and eliminate manual errors
Case Studies
Discover how our technology has transformed operations for leading businesses across industries.
Smart Warehouse Optimization
Industry 5.0 brings a new dimension to automation by balancing advanced technologies with human creativity and well-being. Unlike previous industrial revolutions focused solely on efficiency, Industry 5.0 places the empowerment of people at its core—robots, AI, and IoT work alongside skilled professionals to achieve smarter and more sustainable production.
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The need for traceability
How can manufacturers ensure that every product meets quality standards and remains compliant with industry regulations? The answer lies in robust traceability systems. By tracking each stage of the production process, companies can quickly pinpoint and resolve problems, efficiently recall affected products, and confidently demonstrate compliance during audits.
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What is Poka Yoke?
Experience scalable production automation that evolves with your business—discover how mistake-proofing with Poka Yoke can lower downtime, streamline operations, and deliver reliable quality. Explore practical solutions that adapt to growth and help you overcome manufacturing challenges..
Read More →Ready to Optimize Your Production?
Transform your operations with sixdime OEE – the real-time OEE platform that reduces downtime, improves throughput, and drives data-driven decision-making across your plant.
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