Sixdime Pik2Lite - Smart Warehouse Automation | MELSS Skip to main content

Transform Your Manufacturing Floor with Sixdime MES

sixdime MES bridges your automation systems (machines, PLCs, IoT devices) and business systems (ERP, SCM, PLM), giving you control, visibility, and actionable data across your manufacturing floor.

Sixdime MES

Why Choose Sixdime MES

MELSS has been a trusted partner in automation, IT, and industrial solutions for over 30 years. With a proven track record across industries including Rubber & Tires, Refractories, Ceramics, Building Materials, Aerospace, and Defense, we bring unmatched domain expertise and technology leadership. Our sixdime MES ensures end-to-end support from design to deployment, seamless integration with ERP and shop-floor systems, and continuous upgrades aligned with Industry 4.0 trends. Fully ISA-95 compliant and backed by dedicated support teams across India and globally, sixdime MES empowers manufacturers with real-time insights, digital traceability, and smart manufacturing capabilities to drive efficiency, quality, and operational excellence.

Our sixdime MES ensures end-to-end support from design to deployment, seamless integration with ERP and shop-floor systems, and continuous upgrades aligned with Industry 4.0 trends. Fully ISA-95 compliant and backed by dedicated support teams across India and globally, sixdime MES empowers manufacturers with real-time insights, digital traceability, and smart manufacturing capabilities to drive efficiency, quality, and operational excellence.

🚀
Real-time monitoring, reduced downtime, fewer bottlenecks
Integrated inspections, CAPA management, predictive quality analytics
📲
Forward/backward tracking from raw material to finished product
📊
Better OEE, predictive maintenance, and machine reliability
📲
Smarter stock management, optimized material allocation
📲
Data-driven insights to support Lean and Kaizen initiatives

Sixdime MES Modules

MES Traceability Systems

Sixdime MES delivers full end-to-end traceability, capturing every material movement from raw material to finished product. With batch/lot tracking, unique identification, and complete genealogy mapping, manufacturers can quickly perform root-cause analysis, meet compliance standards, and ensure complete transparency across the production lifecycle.

Learn More
Sixdime Traceability System

MES Warehouse Management

Enable efficient warehouse operations with real-time inventory visibility, automated stock movement tracking, and location-based management. Sixdime WMS ensures accurate picking, dispatch, and replenishment processes using barcode/RFID support, ensuring timely logistics coordination and reducing warehouse errors.

Learn More
Sixdime Warehouse Management

MES Asset Management

Monitor machine health, utilization, and performance with integrated asset tracking. Capture cycle data, alarms, and runtime parameters to understand equipment behavior. The system helps improve asset reliability, reduce breakdowns, and extend machine life through data-driven insights.

Learn More
Sixdime Asset Management

MES OEE Monitoring

Track availability, performance, and quality in real time to evaluate true manufacturing efficiency. Sixdime OEE provides automated data collection from machines, downtime analysis, and KPI dashboards that help identify bottlenecks and drive continuous improvement initiatives.

Learn More
Sixdime OEE Monitoring

MES Production Management System

Manage work orders, schedules, routing, and production workflows from a single platform. Sixdime MES provides real-time production visibility, monitors cycle times, detects bottlenecks, and ensures smooth execution to achieve on-time delivery and optimized throughput.

Learn More
Sixdime Production Management System class

MES Stores and Material Managemen

Ensure accurate material receipts, issuances, and consumption tracking with controlled FIFO/FEFO practices. The system prevents shortages, minimizes excess inventory, and improves material traceability across all storage points and production lines.

Learn More
Sixdime Stores and Material Management

MES Maintenance Management System

Sixdime MMS enables preventive, predictive, and breakdown maintenance tracking with full visibility into machine downtime, alerts, and root-cause analysis. It helps maintenance teams reduce unplanned stoppages, enhance uptime, and maintain critical equipment health efficiently.

Learn More
Sixdime Maintenance Management System

Key Features

Real-time production and OEE dashboard

Real-Time Production Monitoring

Track machine performance, OEE, downtime, and shop-floor efficiency.

Digital batch and material traceability

Digital Traceability

End-to-end product tracking — batch, operator, material, machine.

Automated Industry 4.0 workflows

Automated Manufacturing Workflows

Streamline routing, approvals, and process control with Industry 4.0 automation and eliminates manual errors and boosts efficiency.

Smart inventory and material tracking

Intelligent Inventory & Material Control

Live stock visibility, material tracking, and automated replenishment alerts.

IoT and barcode-based data capture

Shop-Floor Data Capture (SFC)

IoT sensors, barcode/RFID inputs, and real-time production data logging.

MES integration with ERP and machines

ERP & Machine Integration

Connect with SAP, Oracle, Tally, PLCs, SCADA, and CNC machines.

Manufacturing analytics and reports

Advanced Analytics & Reports

AI-driven insights for production, quality, maintenance, and workforce KPIs.

Technical Specifications

Modular & Scalable

Deploy modules as needed, expand later

Configurable

Connects with any PLC, SCADA, or industrial device

Deployment Options

On-premises, cloud, hybrid.

Product

Industry 4.0 Ready

IoT, AI/ML, cloud integration

Standards Compliance

ISA 95, Purdue Model

Protocols Supported

OPC-UA, MQTT, Modbus, proprietary PLC protocols

Applications

sixdime OEE is built to support a wide spectrum of manufacturing environments, providing accurate, real-time insights that enhance productivity across both high-volume and high-precision operations. Its flexible architecture and strong integration capabilities make it suitable for industries with diverse production complexities and performance requirements.

Automotive & EV Manufacturing
Electronics, PCB & Semiconductor Assembly
General Discrete Manufacturing
FMCG, Packaging & Process Industries
Heavy Engineering & Fabrication
Aerospace & Precision Machining

See Sixdime MES In Action

Watch how our intelligent light-guided systems transform warehouse operations and eliminate manual errors

Case Studies

Transforming Operations Across Industries: Real Success Stories with sixdime MES

Warehouse Automation

Smart Warehouse Optimization

Industry 5.0 brings a new dimension to automation by balancing advanced technologies with human creativity and well-being. Unlike previous industrial revolutions focused solely on efficiency, Industry 5.0 places the empowerment of people at its core—robots, AI, and IoT work alongside skilled professionals to achieve smarter and more sustainable production.

Read More →
Logistics Tracking

The need for traceability

How can manufacturers ensure that every product meets quality standards and remains compliant with industry regulations? The answer lies in robust traceability systems. By tracking each stage of the production process, companies can quickly pinpoint and resolve problems, efficiently recall affected products, and confidently demonstrate compliance during audits.

Read More →
Factory Automation

What is Poka Yoke?

Experience scalable production automation that evolves with your business—discover how mistake-proofing with Poka Yoke can lower downtime, streamline operations, and deliver reliable quality. Explore practical solutions that adapt to growth and help you overcome manufacturing challenges..

Read More →

Transforming Operations Across Industries

Discover how our technology has revolutionized shop-floor performance for leading businesses.

Request a Demo