MES Software

MES Software – Streamlining Shop Floor Operations

MELSS MES (Manufacturing Execution System) bridges the gap between planning, execution, and management by enabling real-time information flow across the production floor.

Over the years, manufacturers have implemented fragmented solutions to tackle specific shop floor issues. However, these isolated systems often fail to align with modern IT strategies and are difficult to scale or upgrade. MELSS addresses this gap with integrated, scalable MES solutions designed for the evolving needs of today’s manufacturing environment.

With over 30 years of cross-industry expertise, MELSS delivers robust, cost-effective, and user-friendly MES software that improves productivity, ensures quality, and supports data-driven decision-making. Our systems are built to meet the dynamic demands of production and quality teams.

We tackle modern manufacturing challenges by consolidating data from diverse sources—including CNCs, PLCs, sensors, and environmental monitoring systems—into a unified, intelligent platform for complete shop floor visibility and control.

Core Capabilities:

  • Production Monitoring for real-time visibility of operations

  • OEE Analysis to optimize equipment performance

  • Machine Monitoring to track uptime, downtime, and productivity

  • Condition Monitoring of critical equipment health

  • Energy Monitoring to reduce consumption and costs

  • Sensors Monitoring for precision and automation

  • Temperature and Humidity Monitoring to ensure process consistency

  • Environment Management System to meet regulatory and quality standards

  • Warehouse Management for real-time material tracking and inventory control

Additional MES Functions:

  • Traceability & Genealogy

  • Data Acquisition Systems

  • Poka-Yoke & Error Prevention

  • SCADA & Remote Control

  • WIP Tracking & Scheduling

  • Equipment Calibration & Maintenance Tracking

  • Work Instruction Management

By integrating with control systems like DCS, PLC, CNC, and collecting data from barcode/RFID inputs, instruments, and software interfaces, our MES ensures end-to-end visibility and fast, informed decision-making.

Whether it’s detecting a machine fault, identifying a production bottleneck, or ensuring product quality, MELSS MES empowers manufacturing teams with actionable insights and faster go-to-market.

MES Software – Case Studies